bicyclist
Guest
To my chagrin, I did not use a torque wrench on the crankshaft plug the last time I did a valve check and damaged the hex socket the next time I tried to remove it.
There are several ways to remove a damaged plug. I'll describe the method that I used, using materials at hand.
I made an oversized pin wrench from a piece of scrap steel and two ?" bolts spaced ⅞" apart on center. Then I drilled two ?" holes approximately ?" deep spaced ⅞" apart on center in the plug. Using the "pin wrench" to turn the plug freed it up and I was able to remove it and replace it with a new plug. As always, it took longer to figure out a solution than it did to execute it.
The new plug was installed with a torque wrench set at 15 Nm.
The first pic shows the "pins" in relation to the holes in the plug.
The second pic shows the wrench inserted into the plug.
The third pic shows the part number for the new plug.
There are several ways to remove a damaged plug. I'll describe the method that I used, using materials at hand.
I made an oversized pin wrench from a piece of scrap steel and two ?" bolts spaced ⅞" apart on center. Then I drilled two ?" holes approximately ?" deep spaced ⅞" apart on center in the plug. Using the "pin wrench" to turn the plug freed it up and I was able to remove it and replace it with a new plug. As always, it took longer to figure out a solution than it did to execute it.
The new plug was installed with a torque wrench set at 15 Nm.
The first pic shows the "pins" in relation to the holes in the plug.
The second pic shows the wrench inserted into the plug.
The third pic shows the part number for the new plug.
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