Travel Prep

bicyclist

Guest
I haven't been on the forum much lately because I've been doing some travel prep. Last May, I rode out to Utah and had a look around on my NT. Because of all of the off road riding available there and all of the unpaved passes in Colorado, I decided to build a rig that would let me haul my dirt bike, camp and do loop rides. The plan was to get this done over the Winter and make a run to Utah in May. The long, cold Winter interfered with my plans and I wasn't ready in time. However, I have the opportunity to do local trips and work the bugs out before I go next year. So, this is what I've been working on.

My car was 16 years old and I have plenty of use for a pickup truck, so I found a used Tacoma in good shape and bought it to replace the car. The idea is to sleep in the back of the truck. I found a tall shell that provides space to sit up inside and built a 30" wide sleeping platform with storage space underneath. With the aid of a couple of YouTube videos and a 1950s Singer sewing machine, I figured out how to sew a cover and made a foam mattress for the platform. The shell needed power for lights, miscellaneous, and a deep cycle battery to run a fridge and fan. I built a couple of wiring harnesses and ran them from an aux fuse box for the light stuff and a heavy constant duty relay switchable from the cab for the deep cycle battery. An LED strip that I sewed to the shell liner provides light. The truck also got a transmission cooler and trailer hitch. The deep cycle battery lives in a box, connected to a pair of locking power outlets, a pigtail for an AC charger, the heavy DC charging cables with Anderson power pole disconnects and a voltmeter with a momentary switch to monitor the battery. All of it run through fuses. The fridge is mounted by the tailgate and will slide out when I find some undermount slides for it. The truck has an extended cab with useless jump seats in the back. I removed them and built a platform with storage underneath. So that's the truck, so far.





My ancient Cox trailer has 8" wheels and I wanted something with bigger wheels for the long haul across the country. A bunch of guys have found Harbor Freight trailers satisfactory and ya can't beat the price. I grabbed one on sale and with the 25% coupon, paid $270 for it. The cheap Chinese bearings and hubs need to be disassembled, cleaned up and packed with good grease. Once that's done, they give good service. I decked the trailer with pressure treated ?" plywood painted with a couple of coats of porch paint. A Harbor Freight wheel chock is bolted to the deck and I installed a bunch of tie down rings. I found a truck tool box on Craigslist. After cleaning it up and coating the inside with primer, I bolted that to the deck. A carefully trimmed loading ramp fits perfectly in the top of the box and there's lots of space for camping gear and sundry crap. I still need to come up with a good mount for the spare tire, but the trailer is mostly ready.



My first test run with the rig was to an event in Natural Bridge, VA. I had a room, so there was no need to sleep in the truck, but I got to test the trailer and used the fridge in the room with a 12V supply. Everything worked fine and I had a good time riding the forest roads on the Honda.



The next trip was to the Cass Rally, a BMW event in WV. This time, I slept in the truck. It was a whole lot more comfortable than sleeping on the ground. The fridge ran for 2 days without charging the deep cycle battery and didn't pull it down much at all. There's a ton of great forest roads and great scenery in the area. I managed to find a road up to get a pic of the Cass Railroad climbing the mountain. They used Shay engines back in the day to haul logs off the mountain. The railroad has been restored and takes passengers up the mountain.





The third trip was to my local club's rally. Again, I slept in the truck, everything worked as expected and I had a blast riding Michaux State Forest in PA. riding some of the Trans Eastern Trail.



Now I need to do a trip where I'm camping away from any facilities. Gotta figure out a meal prep routine and so forth. I've rigged up a 2 gallon pump sprayer using a kitchen sink sprayer for a shower. I tested that in my shower at home and it worked fine.
 
Joined
Feb 17, 2011
Messages
82
Location
Anchorage, Alaska
Bike
2010 Red NT700
Great setup. And congratulations for being such a handy person. The satisfaction of using something you made yourself must be very gratifying. Very impressive and purposefully designed/built.

freezingalaskan
 
OP
OP

bicyclist

Guest
Thanks, guys. Bob, I've cut out pieces of Reflectix that velcro over the windows in the shell. While the truck was parked at our rally, it got hot in the cab, but stayed comfortable in the shell. It was very nice to sleep in. I can open a couple of screened windows and have a fan for cooling. I have a T shaped bubble level and can use pieces of 2 x 8 to level the truck. There are still things to be worked out, but plenty of time to do it.
 

skiper

Guest
Whoah -- This is real Nice Mobile Transporter .. and appears to have remained small yet large .. Yes Yes - Living Well in Wild West Wagon Style .. Very Well Done ..
 

Phil Tarman

Site Supporter
Moderator
Joined
Dec 12, 2010
Messages
9,372
Age
81
Location
Greeley, CO
Bike
2010 Silver NT700VA (ABS)
George, You've impressed me with that setup. Very, very well done.
 

kenstone

Guest
Nice build, I have a similar rig, with way less farkles.
I like the LED rope lights and frig.;)
:)
 

junglejim

Site Supporter
Joined
Apr 26, 2012
Messages
2,128
Location
Northern WI
Bike
Tiger 800, NT sold
Nice rig! I'm envious.
I'm envious of both that you had time to build it and that you have time to use it.
Have fun!!!!!!!
 

Bear

2
Joined
Mar 21, 2011
Messages
1,584
Location
Belfast, Maine
Bike
2010 NT-700 V Red
Really nice job. Sure is a lot more comfortable than a tent. One of our guys here did a similar project. He wired in his second battery using a Marine Battery Selector switch which allows Battery 1, Battery 2, Both, and Off. Yuu can switch between batteries on the fly. He puts his in the Both position when he is on the road and ends up with two fully charged batteries.
 
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OP

bicyclist

Guest
He wired in his second battery using a Marine Battery Selector switch which allows Battery 1, Battery 2, Both, and Off. Yuu can switch between batteries on the fly. He puts his in the Both position when he is on the road and ends up with two fully charged batteries.
Yup, there's a bunch of ways you can run a dual battery setup. I'm using a relay because I don't want to accidentally leave a switch in the wrong position and run down the start battery. If the engine is off, the house battery is isolated from the start battery. Once I've started the truck and driven a distance to recharge the start battery, I can flip a switch to operate the relay and charge the house battery. Deep cycle batteries aren't designed to be used as start batteries, so the relay also serves to prevent the starter from pulling current from the house battery when starting. I can monitor voltage from a Scangauge in the cab or a voltmeter built into the house battery box.
 

Bear

2
Joined
Mar 21, 2011
Messages
1,584
Location
Belfast, Maine
Bike
2010 NT-700 V Red
They tell you that you should not use deep cycle batteries as start batteriess, but on Ariel III we had two banks of deep cycle batteries (Deka Marine) of 300Ah each. I had no problem starting the diesel inboard with the deep cycle batteries. What I had for "insurance" were four 50W solar panels mounted on the dinghy davits going to a regulator that charged the system at 14.2V The alternator and shore power charger were also set at 14.2V. The system worked really well.

I had thought of getting a Pickup Camper and fitting it with solar panels for power.
 

Rob

Joined
Aug 15, 2011
Messages
562
Location
Portsmouth, NH
Bike
2010 Silver NT700V
Wow that's really impressive, George. I'm sure you're going to have a lot more fun with that setup as time goes by!
 
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